CleanSwitch

5 checklist steps · 42 examples · card v1 distilled from 32 · 10 added since
10 new examples since this card was distilled

They're highlighted below with the New tag. Regenerate the card to fold them in.

The 5 steps Luthier walks every technician through for this equipment type. Severity signals show what to flag.

baseline v1
  1. Step 01 · Overall unit

    Document overall exterior view of CleanSwitch RTO

    Provides baseline visual record of the full unit for each PM visit and supports trend comparison across visits.

    Focus: Frame the entire unit including ductwork, access platform, ladder, and control enclosure. Note any visible corrosion, leaks, missing panels, or structural damage.
    Severity signals (2)
    • unit intact, ladder/platform in place, no visible damage → NONE
    • visible corrosion, panel damage, or duct leakage → LOW/MEDIUM
  2. Step 02 · Front side externals

    Inspect front-side exhaust fan and damper bank

    The exhaust fan, isolation damper, fresh-air damper, and tee dampers are the primary external flow-control components and should be confirmed undamaged each PM.

    Focus: Confirm exhaust fan housing, isolation damper, fresh-air damper, and tee dampers are present and intact. Look for visible damage, missing actuators, or signs of leakage at flanges.
    Severity signals (2)
    • all components visible and undamaged → NONE
    • damaged housing, missing actuator, or visible leakage → MEDIUM
  3. Step 03 · Equipment nameplate

    Document equipment nameplate

    Captures the CS-model and serial number for record correlation and asset tracking.

    Focus: Take a legible close-up of the nameplate; record model (e.g., CS-200, CS-300, CS-350, CS-600, CS-1235) and serial.
    Severity signals (2)
    • nameplate legible and captured → NONE
    • nameplate missing or unreadable → LOW
  4. Step 04 · Job tag

    Document job tag and confirm safeties tested

    Records work performed during the PM visit and confirms electrical and pneumatic safeties were tested OK.

    Focus: Capture the job tag clearly; verify safety test entries (electrical, pneumatic) are marked OK.
    Severity signals (2)
    • safeties tested OK → NONE
    • safeties failed or untested → HIGH
  5. Step 05 · Media bed (internal)

    Inspect ceramic media bed internally by side

    Ceramic media condition directly affects heat recovery and VOC destruction efficiency; internal inspections are performed by media side (e.g., Media A).

    Focus: Confirm ceramic media is in place without collapse, fouling, cracking, or debris accumulation. Note which media side is being documented.
    Severity signals (3)
    • media intact and clean → NONE
    • fouling, debris, or partial collapse visible → MEDIUM
    • significant media collapse or blockage → HIGH
© Industria Machina · Demonstration prepared for Dürr
System health: 99.8% Nominal